The challenge: make a homemade barbecue sauce that’s not too sweet, that’s tangy-mustardy like a Memphis-style sauce, and can be put up using a boiling water bath.
I’m almost there.
I despise finding huge amounts of high fructose corn syrup in food, especially as the number one ingredient. Before our preferred brand of store-bought barbecue sauce became “Now Better Tasting”, it used to contain “Concentrated tomato juice (water, tomato paste), high fructose corn syrup, vinegar, molasses, salt, modified food starch, contains less than 2% of spice, natural flavor, paprika, mustard flour, caramel color, guar gum, red 40.” Well, at least tomatoes were the major ingredient. Not so anymore. The “New and Improved” version is…um…pretty bad tasting stuff.
The solution? Make our own.
As usual, I turned to the NCHFP for a barbecue sauce recipe that could be processed in a boiling water bath (I’m too lazy to get the pressure canner out of the upstairs storage room) and found this:
- 4 quarts (16 cups) peeled, cored, chopped red ripe tomatoes (about 24 large tomatoes)
- 2 cups chopped celery
- 2 cups chopped onions
- 1-1/2 cups chopped sweet red or green peppers (about 3 medium peppers)
- 2 hot red peppers, cored, and chopped
- 1 teaspoon black peppercorns
- 2 cloves garlic, crushed
- 1 cup brown sugar
- 1 tablespoon dry mustard
- 1 tablespoon paprika
- 1 tablespoon canning salt
- 1 teaspoon hot pepper sauce (e.g., Tabasco®)
- 1/8 teaspoon cayenne pepper
- 1-1/2 cups of (5%) vinegar
Yield: About 4 pint jars
*Caution: Wear plastic or rubber gloves and do not touch your face while handling or cutting hot peppers. If you do not wear gloves, wash hands thoroughly with soap and water before touching your face or eyes.
Please read Using Boiling Water Canners before beginning. If this is your first time canning, it is recommended that you read Principles of Home Canning.
- Wash and rinse canning jars; keep hot until ready to use. Prepare lids according to manufacturer’s directions.
- Combine prepared tomatoes, celery, onions, and peppers. Cook until vegetables are soft (about 30 minutes). Puree using a fine sieve, food mill, food processor or blender. Cook until mixture is reduced to about one half, (about 45 minutes).
- Tie peppercorns in a cheesecloth bag; add with remaining ingredients and cook slowly until mixture is the consistency of catsup, about 1½ to 2 hours. As mixture thickens, stir frequently to prevent sticking. Remove bag of peppercorns.
- Fill hot sauce into clean, hot jars, leaving ½ inch headspace. Remove air bubbles and adjust headspace if needed. Wipe rims of jars with a dampened clean paper towel; apply two-piece metal canning lids.
- Process half-pint or pint jars in a boiling water canner for 20 minutes (at altitudes of 0-1000 feet). Let cool, undisturbed, 12 to 24 hours and check for seals.
Note: There are many types of barbecue sauce recipes and the acidity will vary among recipes. This canning process is intended for this recipe and procedure.
Well, it’s not exactly what we want as far as flavors go, so we’ll start editing:
- 4 quarts (16 cups) peeled, cored, chopped red ripe tomatoes (about 24 large tomatoes)
- 2 cups chopped celery
- 2 cups chopped onions
- 1-1/2 cups chopped sweet red or green peppers (about 3 medium peppers)
- 2 hot red peppers, cored, and chopped
- 1 teaspoon black peppercorns
- 2 cloves garlic, crushed
- 1 cup brown sugar
- 1 tablespoon dry mustard
- 1 tablespoon paprika
- 1 tablespoon canning salt
- 1 teaspoon hot pepper sauce (e.g., Tabasco®)
- 1/8 teaspoon cayenne pepper
- 1-1/2 cups of (5%) vinegar
The celery and peppers are low acid (high pH) vegetables, so there’s no problem leaving them out. It’s only when you ADD low acid vegetables to recipes that safety becomes an issue. Foods that are processed in a boiling water bath must have a minimum pH of 4.6 – any higher than that and the food must be processed in a pressure canner. Sugar (in this case) is for taste only, so that can safely be reduced or left out entirely.
We don’t have fresh tomatoes this time of year, but we do have frozen pureed tomatoes in the freezer. During tomato season, we have a stockpot going to cook down extra tomatoes to freeze for use in sauces and soups. These have nothing added – no salt, no sugar, nothing but tomatoes.
The easiest way we’ve found to store them is pack the tomato puree in 3-cup “disposable” containers (like Gladware, etc.) Freeze them until solid. Turn them out of the container and repack the “bricks” into 2 gallon resealable freezer bags. Eight of them fit perfectly.
Our recipe now looks like this:
- 3 “bricks” frozen pureed tomatoes (9 cups) Note: The Ball Produce Guide shows 3 cups of fresh chopped tomatoes = 1-1/2 cups pureed tomatoes, so the original 16 cups should equal 8 cups of our puree (OK, so I have an extra cup in there – are the canning police going to come and get me?)
- 2 cups chopped onions
- 1 teaspoon black peppercorns (we’re going to use ground pepper for ours)
- 2 cloves garlic, crushed
- 1 tablespoon dry mustard (we’re out of dry mustard at the moment, so we’ll use prepared mustard)
- 1 tablespoon paprika (we used 1/2 tablespoon sweet and 1/2 tablespoon hot)
- 1 tablespoon canning salt
- 1 teaspoon hot pepper sauce (we used Louisiana Hot Sauce)
- 1/8 teaspoon cayenne pepper
- 1-1/2 cups of (5%) vinegar (we used 1 cup apple cider vinegar and 1/2 cup white vinegar)
- 1/2 tablespoon lemon juice, bottled
Important note here: This recipe calls for canning salt. It’s much finer than kosher salt. Just to see how much of a difference it made, I weighed a tablespoon of kosher salt (9 grams) and a tablespoon of canning salt (17 grams).
So if you use kosher salt, you may want to increase the salt to 2 tablespoons (or thereabouts) to achieve the same level of saltiness.
One trick we’ve learned (the hard way) is any recipe that requires a long period of “cooking down” (like fruit butters) works great in a crock pot. That’s how we’re doing this sauce. Pretty much “set it and forget it”.
After some initial tasting, we decided it needed a little bit of spice and a little bit of sweet. For the spice, we added 2 teaspoons of Worcestershire Sauce and a tablespoon of malt vinegar (ours is 6% acidity). For the sweet, we added 3 tablespoons of tomato paste. (Hint: when you open a can of tomato paste and don’t use the whole thing, freeze the rest in tablespoon size “dollops” on a cookie sheet and put in a container when they’re frozen. Just pull out what you need without having to open another whole can.)
This looks cooked down to the “consistency of catsup”. This took about four hours in our crockpot (on high).
By the way, don’t you just hate those “reduce in half” type directions? Here’s an easy way to figure it out. Stick the handle of the spoon into the sauce before you start cooking it, and mark the original depth with a piece of masking tape. Keep checking the depth until it’s halfway between your mark and the end of the spoon.
The sauce is done and canned – we got 2 pint jars, one 12-oz. jar, one half-pint jar and a 4 oz. jelly jar from this recipe – a total of 3-1/2 pints.
Tasting it after processing, we decided it actually came out too thick (it’s like catsup, which is a bit thick for our use), it could use more mustard flavor (dry mustard is now on the shopping list) and we should reduce or leave out the tomato paste (a little too tomato-y sweet and it added to the thickness). But it’s close. Very close. And there’s still a bunch of tomato bricks in the freezer. The experiment continues…
BarBBQ Bill and I wish everyone a Happy and Healthy New Year and a bountiful harvest in 2010!